China Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing worm gearbox backlash

Product Description

Center Torque Twin Screw Gearbox For Extruder Machine

 

 

Twin Screw Gearbox Characteristics

— Substantial Velocity
—Triaxiality parallel layout increase B axis bearing capacity.
—Easy manufacture and hassle-free assemply.Decrease the price.
—Modular structure design and style achieve 2 kinds of gearbox torque quality.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting latest normal ISO1328,the precision of cylindrical gear of spherical involute, and combining our extended expression encounter and specialty of twin-screw extruders, TDSN gearboxes are meticulously developed with leading innovative designing suggestions in the world for co-oriented rotating twin-screw extruders, with totally independent Intellectual Property Legal rights.
The gears are produced of carburizing steel of substantial-power alloy of good quality by carburizing and quenching for tooth, of which all the equipment grinding processes are completed by imported gear grinding machines. Gear parameters are optimized and specially made for the characteristics of twin screw extruders, reducing stress focus on root of equipment and bettering equipment floor conditions. We have enhanced gear intension of flexural tiredness, exhaustion power and ratio of vast diameter. We have also adopted the most recent creating concept and engineering of heating treatment for the composition of gears, therefore ensured gears from uniformity of precision and power.

 

 

TDSN Gearbox Electrical power&Torque Table
Design RPM(r/min) Power(kw) Torque Quality(T/A3) CD(mm)
TDSN-40 five hundred thirty 6.98 34.five
600 37 seven.seventeen
TDSN-fifty 500 fifty five seven.08 42
600 seventy five eight.06
TDSN-fifty two 500 fifty five 7.09 43
600 75 8.06
TDSN-65 500 90 six.eleven 52
600 a hundred and ten six.23
TDSN-75 five hundred 132 5.84 60
600 one hundred sixty five.89
TDSN-ninety five five hundred 315 six.34 78
600 350 5.87
TDSN-a hundred and ten five hundred five hundred 6.13 92
600 600 six.thirteen
TDSN-a hundred twenty five five hundred 600 5.seventy three 100
600 710 five.65
TDSN-a hundred thirty five five hundred 800 five.74 110
600 a thousand five.ninety eight

 

 

Manufacturing Method

 

 

NO.one

Workblank

 

Pick high quality and hardness of ductile iron materials.

 

NO.two

Rough Machining

 

Mang sets of tough machining gear,these kinds of as Gantry-kind milling,Radial drill,and many others.Recognized the blank form and the interior gap of tough maching.

 

NO.3

End Machining

 

Many sets of finishing tools,this kind of as CNC Grinding Equipment,NC Boring Device,and many others.More processing of each functioning procedure,the precision is higher,only you.

 

NO.4
Assemble

Powerful assembly and R&D crew,the elements will be assembled according to the drawing,action by stage audit,by managing test soon after product finished.

 

 

 

NO.five
Gearbox Inspection

Higher-end testing products and devices,processional inspection group,the gearbox form,middle length,internal hole and into the up coming treatment,soon after inspection and appropriate.

 

NO.6

 

Supply

 

Before leaving the manufacturing unit,in addition to anti-rust paint,white paint will also be manufactured(shade amount can also be presented).
Export standard packing,packaging,use at the base of the mounted plate,make sure that the peoduct does not shift in transit.

 

Our Provider

 

24-hour Hotline

 

No issue when and in which

to phone we can find our support to you.

 

 

Pre-sales Consultation

 

We have 5 product sales individuals on the web,

and no matter whether you have any question

can be solved by way of on-line

communication,welcome your session.

Soon after-sales Companies

 

Get items have any

inquiries about the item,

can look for us,we will support

you offer with the the first time,to your satisfaction.

 

All ZT maintain pay out consideration to every stage of the information,We are hunting forward to the forge ahead collectively with you!

 

 

Packing&Shipping and delivery

 

Packing Particulars: According to your order quantity packaging,delivery wood containers,air carton.

Shipping and delivery Details: 5-40days soon after get.

 

1.Rust-proof oil processing,

   Avert rust in transit.

two.Oiled paper deals,

   Avert oil dry.

3.Bubble wrap package,

   Avoid collosions.

four.Specific foam packaging. 5.Packing six.Sealing

 

 

 

FAQ

 

How long does it get to get my items since I paid out for them?

—In accordance to yout buy quantity,we will give you a sensible shipping and delivery day.

 

Can I get the guarantee of 1 calendar year for free of charge?

—If you need to have the warranty,you must pay out for it.If not,do not worry ,we have self confidence in our items.

 

How is your following-sale services?

—You will get our assist in time as long as you find some thing wrong about our produces.Think us,you deserve the best.

 

How lengthy will your product final?

—I am sorry that I can not accurately response your concern,which is fairly diverse from your procedure time,materials and components.

 

US $9,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Extrusion
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing
US $9,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Extrusion
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing     worm gearbox backlashChina Co Rotating Twin Screw Extruder Transmission High Torque Gearbox for Extrusion Machine with Helical Gearing     worm gearbox backlash
editor by czh 2023-01-01